Weathering Wheelsets and Trucks

rfbranch's picture

I've been experimenting with weathering trucks on my rolling stock and wanted to share methods I've hit upon that are easy and produce what I consider to be reasonably realistic results.  Here is my step by step for those interested in trying the technique:

  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With the trucks removed from the car and the wheelsets out of the truck I painted all of the visible surfaces Floquil Rail Brown.  I have the paint pens but this could be done just as easily with a brush.  Paint coverage doesn't need to be perfect and especially so on the truck sideframes as paint will flake when you put the wheels back in place. I set aside the trucks to concentrate on the wheels.

 

I use Doc Brown's weathering powders from Micro-Mark and reference their color names here but I've included the powders in the picture to help color match with other brands or artist's chalks.

I took a small flat brush and load it with a small amount of Grimy Black (pictured above) and run it in a circular motion around the face of the wheel.  I end up with a high-contrast wheelface with a darker center fading into the brown-beige color of the rail brown paint that does not look particularly realistic (I will fix this!).

To tone down the contrast of the paint and powder I apply some Grungy Gray which is actually a dirty brown-beige color (why they call it gray I don't know) similar to the rail brown paint that was applied initially.  I work this in to blend the two colors already on the wheels which gives a nice blended grimy/oxidized metal wheelface without jarring color contrasts.  The image above does not showcase this well due to shadows (I'm no professional photographer)  but a lot of the black is blended back into the original color of the wheel.

As a final touch I go over the wheelface with just a touch of rusty red and rusty brown powders.  It's easy to overdo so apply it sparingly.   However, If you put this on too strong you can always tone it down with another application of black and grungy gray.

I put the wheels back into the trucks and touch up any paint that cracks off from flexing the trucks.  I used a similar process on the trucks but didn't take photos to avoid repetition.  Here they are in brief:

1.  I heavily apply the grimy black powder to the faces of the trucks blending it thoroughly so there is no visible powder left on the trucks but a dark black-brown-green color. 

2.  I dust rust powders to the journal box and springs "to taste" and then lightly re-dust these areas with black powders to tone down the contrast. 

Here are a couple of shots of a completed truck with a fresh out of the box truck next to it.  I think the effect creates a realistic looking truck that "looks right" without drawing too much attention to itself. 

 

And here is a close up of the same trucks:

 

 

 

From start to finish a single truck takes 10-15 minutes to weather  discounting dry time (and could be quicker with an "assembly line" setup if you have a lot that need weathering) and could be cut down even more and still produce reasonable results.  If the steps to apply the powder to the wheels is omitted and left with just a rail brown face the wheels would still look reasonable when looked at in a completed scene. 

I hope this is helpful for someone out there and thanks for reading!

~Rich

Comments

Joe Brugger's picture

Looks like a good system. I

Looks like a good system.

I like to use Microbrushes for the wheels -- they're plastic handles with foam tips that come in several sizes and are reusable.

To get paint to stick well to plastic trucks, I soak them in a solution of warm water and the cheapest unscented dish washing liquid the grocery story sells. Rinse in warm water and let them dry on a paper towel or newspaper overnight.  This takes off the greasy mold release and vastly reduces chipping.

Looking good!

Rich,

Thanks for the step-by-step!  Even a novice like me should be able to achieve good results using your techniques.

To get paint to stick well to plastic trucks, I soak them in a solution of warm water and the cheapest unscented dish washing liquid the grocery story sells. Rinse in warm water and let them dry on a paper towel or newspaper overnight.  This takes off the greasy mold release and vastly reduces chipping.

I never thought of there being a residue on the plastic.  Makes sense though now that you have pointed it out.  Thanks for the tip!

Joe Brugger's picture

Could be

Could be your freight cars are painted when they arrive, so the maker has already prepped those castings. Trucks also use fairly complex molds, and the casters probably keep them well greased-up, as it were. Both plastic and metal wheels also show up with a coating.

I always clean any bare plastic (or metal) before painting.

Once you have dropped a plastic part into a detergent bath and watched the mold release float to the top, you'll never skip that step again.

Nice. I've found that using

Nice. I've found that using wheel masks from American Model Builders, Modelers Choice, or MinitueMan Scale Models help me a ton.

LKandO's picture

Release

Plastics with low surface energy such as Delrin, PP, TPO are relatively easy to pop from molds so the common practice is to blend the release agent, oftentime wax products, directly into the plastic melt. The release agent is throughout the part not just on the surface in these applications. That makes cleaning so much more important when trying to get good paint adhesion. I suspect trucks are molded with release-mix plastic melts because of their small size, detail, and production cost in volume.

That goo floating in your dishwater soak, look kinda waxy?

Alan

All the details: www.LKOrailroad.com        Just the highlights: MRH blog

When I was a kid... no wait, I still do that. HO, 28x32, double deck, 1969, RailPro

rfbranch's picture

Denatured Alcohol

LK&O-

Before I get into my question let me first say that you deserve kudos for taking a specialized skill set and applying it so well to our hobby.  Without a doubt you are the person I see on these boards who provides the most unique and helpful insights into issues that other modelers have.  Thanks for being around and for sharing!

Now to my question:  I am prepping another set of trucks and wheels on a hopper car for final treatment and decided to put them in a bath of denatured alcohol to see what it did.  Will this work?  I ask because I have a ton of it, it's cheap, and it's sitting underneath my workbench and doesn't require me to go upstairs and take from the kitchen every time I want to use it. 

thanks again for your help!

~rb

----------------------------------------------------------------------------------------------------------------------------------------------

~Rich

Proto-Freelanced Carfloat Operation, Brooklyn, NY c.1974

LKandO's picture

Plastics and Paint, A Love Hate Relationship

I am prepping another set of trucks and wheels on a hopper car for final treatment and decided to put them in a bath of denatured alcohol to see what it did.  Will this work?

Firstly, thank you very much for the compliment. Being such a noob modeler I feel I have nothing to add to ya'lls train discussions. But when it comes to paint and surfaces to be painted well I know a pinch more about that!

There is an important distinction between detergents (earlier mentioned dish soap) and solvents (your alcohol). Detergents emulsify contaminants while solvents dissolve contaminants. Emulsifying is a relatively slow process hence the reason your wife lets dishes soak before washing them. Solvents on the other hand work relatively quickly depending upon their solvency strength relative to the containment. Therefore, soaking is not as advantageous for solvents.

To muddy up the picture further, solvents are picky about what they will dissolve. Generally they are most effective at removing organics - petrochemical products. An example would be how well lacquer thinner cleans off grease and oil but is almost useless at removing soap scum. This finickiness of solvents makes it challenging to say what solvent will dissolve what containment without testing. And we have no way of knowing what mold release was used in the manufacture of the trucks. Could be wax, could be an oil, could be a silicone. Who knows. One thing is for sure - your plastic trucks are organic (began life as oil) so many solvents will dissolve them as well as the contaminants. Don't soak plastic in any solvent.

Detergents don't dissolve things, they lubricate the mating surfaces of the containment and the object causing virtually any containment to "lose its grip" and float away in the water. Ever notice how slippery detergents are? That is what makes them work. Because detergents lubricate uniformly they are far less picky about what they will remove hence their widespread use as universal cleaners. Only highly hydrophobic contaminants are resistant to detergents (hydrophobic and hydrophillic are another discussion later :))

One of the most universal of all solvents is n-Butyl Acetate (commonly used in paint reducers). It is available at Home Depot and Lowes in their paint department. With it you can dissolve many, many organic contaminants. Alcohols are some of the most finicky of solvents. They clean some things nicely and others not at all. Rubbing alcohol should be avoided at all costs since it contains an oil.

I would suggest the dish soap soak and wash (hot hot water is best), rinsed very well, dried completely, followed by a wet wipe of n-Butyl Acetate just prior to paint as a very effective mold release cleaning process. Another option, and also a very good universal cleaner, is aerosol foaming window cleaner with amonia. These products are both a detergent and a solvent in the same can. Great universal cleaners. 

Alan

All the details: www.LKOrailroad.com        Just the highlights: MRH blog

When I was a kid... no wait, I still do that. HO, 28x32, double deck, 1969, RailPro

rfbranch's picture

Thanks for the tip LK&O.  I

Thanks for the tip LK&O.  I ended up taking the plunge and soaking my wheelsets overnight in denatured alcohol prior to your reply (no one has ever accused me of being patient) but it doesn't look like I've done any permanent damage at this point.  I'm going to give an application of paint a try and see what happens.  If it works, I'll report back.

That being said I'll follow your advice on the next set of trucks.  Thanks for taking the time to reply!

~rb

----------------------------------------------------------------------------------------------------------------------------------------------

~Rich

Proto-Freelanced Carfloat Operation, Brooklyn, NY c.1974

caboose14's picture

Awesome!

Great little tip sheet on solvents and detergents LKO, thanks! Printed this out and put it in my tips and ideas binder. I swear I'm learning something everyday in these forums.

Kevin Klettke CEO, Washington Northern Railroad

wnrr@comcast.net
http://wnrr.net

LMACKATTACK's picture

Nice weathering

those look great nice job.

 

I just went thry all my rooling stock about a year ago and added weathering to the stock "gloss black" trucks and "chrome wheels". Hope you dont mind If I can share what I did after a fellow modeler (named Jerome) tipped me off to a fast and easy way to do this with an air brush.

I first took the trucks off of the cars then removed the metal wheels. Painted the wheels with a floquil weathering pen (rust pen) Now paint the trucks floquil grimy black. Then mist the trucks lightly with a rust color. you can also mist the wheels with the airbrush using both the grimy black and rust to give the wheels a 2 or 3 tone color. I think I was able to do about 10-15 cars an hour untill I made my way thru all my 100-120 freight cars.

so many ways to weather and always enjoy seeing new ideas, thanks for sharing!

 

Regards

Trent


>> Posts index


Journals/Blogs

Recent Blog posts: