Paul, thanks for the nice
Paul, thanks for the nice comment about my cars. None of it was my own idea. Many of the things go back many years to a couple of books printed at least 40 years ago by Kalmbach I think. I do not believe they are still in print although sections of them would still be applicable to lots of people.
Many of the products in these books are rare finds today. However, they detail many of the techniques I use and any article by me would likely be plagiarism or could be construed as such by anyone holding the copyright. In addition to those tips I spoke to a guy in one of our local hobby shops who mentioned he puts weight in his cars so they simulate loaded cars, he is quite pleased with his extensive collection of cars as he has more than 1000 of them. After speaking to him for a while and talking about things model railroad related I decided I would try adding weight to my cars. I believe Mike Confolone (sp) has done something similar on his New England layout and from what I hear his equipment both looks and runs great.
The issue with couplers showed up when I was backing my long trains through yard throats. It seems some of the more vintage freight cars have lots of room in their coupler boxes when the Kadee whisker couplers are used allowing for both up and down and twisting in the coupler boxes. I also noticed that on some cars with excellent in my opinion coupler boxes the couplers would move suddenly from the center position to full side deflection and cause the car to jerk violently.
To correct these issues I used some coupler shims to fill the larger voids and when needed change the coupler heights so they hit the standard gage that kadee sells. I think the shims are from Micro Mark and come in different thicknesses. I also made sure to clean all burs and irregularities from the inside of the coupler boxes, some of them had some that went unnoticed during assembly. I had all covers drilled and so 2x56 screws could be installed and checked the heads for clearance. I found some that would rub on axles on occasion and changed them to flat head screws.
After doing those things I checked the trucks for free turning and made sure one had a very slight amount of extra play so it could absorb the occasional track irregularity.
A special note on Accurail Tripple Hoppers. These are my favorite hoppers. They have very nice detail for a shake the box kit and hidden weights that get covered up with detailed slope sheets. If either of the screws that attach the trucks or the coupler covers are too tight one can have binding in the couplers and erratic performance, this is easily fixed with a screw driver and loosening of the screws till freedom of movement returns.
In adding additional weight to cars I began by taking a page from Branchline and putting a second steel nut of 5/8 size on top of the existing nuts that are attached to the car floor in the ends of the car. this I believe adds about another ounce and 1/2 to each car. Later on I was told of a cheap way to add weight to the cars if the weight is concealed. American pennies are ten to the ounce and much cheaper than any weight one could buy. Banks transport them for free and they are available every where at face value. Walthers Goo or similar contact cement types will hold them securely. I typically add twenty cents to box cars and similar closed cars. On coal cars I add the weight to the load and on some other occasions I have added the weight inside the cars and concealed it by painting it black. At one time I added steel nuts painted black. I also tried melted candle wax to both fill the voids and anchor the weights to the car.
A new idea for me came from a hybrid of all of these. In many cases coal for export would be unloaded at great lakes piers and the hoppers would be loaded with a bit of Iron Ore deposited over each truck for the return trip so during much of the journey the car could be loaded. Cars traveling on the rail roads would look empty because much of the volume of the car would be unused by the dense ore.
In order to duplicate this I thought a load could be done cheaply by placing the steel nut or pennies over the trucks, about 2 to 3 oz. total, covering them with wax, detailing the surface of the wax to look like iron ore, and then if the cars were hauling coal placing a removable load over them. This little trick would allow the cars to be weighted, have two different loads by only removing one, and by changing the color of the coal loads they could also represent limestone used as flux in the steel mills or for other purposes. Also if an empty was needed and the layout was close to eye level the iron ore could be ignored.
I will begin detailing cars in the future in this manner. I am also going to look into trying some things like plaster inside the cars to simulate the iron ore and add weight. Paul, thanks for your points in the discussion that made me think about this a bit more as it seemed to give me the push needed to further the iron ore idea to something that might be workable.