keystonefarm

Having just watched Ken Patterson's video on his modular layout construction. Wondering how he handles the switch machine installs and track wiring with what looks like 2'' solid foam layered construction. Also wondering what roadbed Ken uses.  Considering building a new rr to replace my existing one. It's on the second floor of a 32' x 80' barn. I like the idea of being able to build a new rr while the existing one is still operated. This way down time could be shortened greatly. Would be much easier to remove the rr when that time comes in the future. Existing one was not built to be removed easily !!  ---   Ken McCorry

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monttrak

I can't find Ken's video

I can't find Ken's video

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JodyG

I have tortoise switch

I have tortoise switch machines running through 3" of foam sitting on top of 1/4" lauan plywood in places...I just swap out the throw wire for a heavier material. I screw the Tortoise into the lauan and i'm done.

As for wiring, I would drill an 1/8" hole where the wire would go, shove a 1/8" tube down the hole as a guide....fish the wire through and then push the tube out the other side. I used braided wire, so it acts like limp spaghetti. If you used solid core wire, you may not have an issue. You could also bend a eye hook into a wire and fish it through the hole, and then pull the wire through after inserting it through the eye.  

Reply 0
jwhitten

Me Either ??

Me Either

Modeling the South Pennsylvania Railroad ("The Hilltop Route") in its final days of steam. Heavy patronage by the Pennsy and Norfolk & Western. Coal, sand/gravel/minerals, wood, coke, light industry, finished goods, dairy, mail and light passenger service. Interchanges with the PRR, N&W, WM and Montour.
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rickwade

I use servos on my 2" foam topped layout

They are embedded in the top of the foam using caulk.  Easy to install.  Here's the link to the information:

http://model-railroad-hobbyist.com/node/15759

Rick

img_4768.jpg 

The Richlawn Railroad Website - Featuring the L&N in HO  / MRH Blog  / MRM #123

Mt. 22: 37- 40

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Dannyboy's Pub

Tortoise in foam with dabs of PL300

allast_1.jpg 

It's always a great day at Dannyboy's Pub. Great Music, Fine Beverages, and home of the Michiana Southern Railroad.

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lajrmdlr

FOAM MODULES + PVC LEGS

20IVISON.jpg S20IVISON.jpg 

Saw this module type at a Southern California Model Railroad Layout Tour last Sept. The concept was developed by Dennis Ivison of Garden Grove. He actually used foam that was going to be thrown out at a construction site so it was free! His Home layout is On30 scale he calls the South Pacific Coast. He also built one to use at an On30 module club.

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beachbum

Any details on the size of

Any details on the size of the PVC legs?  2-inch?

Is the leg crosspiece also PVC pipe and how is it attached to the uprights?

I'm currently using 4-in PVC with closet flanges for upright columns but might try some 2-inch with t-connectors to make legs like the drawing.  I think dimensional lumber would be a lot cheaper although not faster, so I'm weighing my options.

 

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Chuck P

Issue

The issue I see with modules that are mostly foam is one small, accidental stumble (and we've all done it) and that thing is toast.

I've seen people trip at train shows with modules setup and the all-wood seems to brace enough with everything else connected that things fair well.

HO - Western New York - 1987 era
"When your memories are greater than your dreams, joy will begin to fade."
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Prof_Klyzlr

Dear NY, Over 25 years of

Dear NY, Over 25 years of extruded and foamcore foam layout touring, and have never experienced the "module dropsies" you mention. Maybe it's the inverted gravity down here in Aust, or maybe we're just more careful when travelling layouts layouts. Either way, I can recall far more damaged modules (and modellers backs!) from overweight wood and metal modules that are unwieldly and exceed human lift capacities than any regular "foam kill"situations... Furthur, properly designed and assembled foam layouts are more than capable of handling being stored on-end, put taking minor impacts, to the point that I've personally witnessed and extruded foam layout survive a 70kph 70 knot-wind trailer rollover with Zero structural damage to the layout... if your regular show crew are regularly dropping modules, maybe some manual handing and layout carrying training is in order. However all foam layouts down here are more than "road ready", and the gains in weight saving and crew backs/lift capability are demonstrable... Happy modelling, Aim to Improve, Prof Klyzlr
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Chuck P

Well, I never said dropping or lifting or carrying

Well, I never said dropping or lifting or carrying. I meant tripping, like on a cord or box in the walkway, etc., and tumbling onto an assembled layout. I've seen a whole crowd gathered around a free-mo layout collectively gasp when an operator tripped and knocked into the layout. It all kind of swayed and then back into place. No damage. But it's all wood construction. I've also seen a person fall off a stool onto a room-sized layout with full hardwood construction. They layout never noticed. Tha man had stitches in his arm.

I can image that layout tumbling in a trailer at speed and not suffering. A couch cushion would also do the same thing. If I stumbled and grabbed the nearest thing to me (that layout) to steady myself and it wasn't enough, I would crush that layout. I would crush the cushion too. Even if I was able to prevent myself from falling, that 1/8" foam backdrop would be crushed.

Now if you said it was on a table for display or a counter, that's another story.

HO - Western New York - 1987 era
"When your memories are greater than your dreams, joy will begin to fade."
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lajrmdlr

The PVC legs are in the shape

The PVC legs are in the shape of a flat top "A". There's two elbows on top & two Ts in the middle ther sizes are 1 1/2" w/ straight parts oh a size to fit in those shapes. Here's a Google link to more pix:

https://plus.google.com/photos/113494613586220878359/albums/6080945669782866321

TinyURL

http://tinyurl.com/l5tlzkk

 

Some people can't see them because they don't use Picasa &/ro Google. If anyone knows how to make it a regular URL please let me know how.

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Prof_Klyzlr

Dear NY, I can image that

Dear NY,

Quote:

I can image that layout tumbling in a trailer at speed and not suffering. A couch cushion would also do the same thing. If I stumbled and grabbed the nearest thing to me (that layout) to steady myself and it wasn't enough, I would crush that layout. I would crush the cushion too. Even if I was able to prevent myself from falling, that 1/8" foam backdrop would be crushed.

What you're missing is that in that trailer was also 2x eskys full of unsecured tools
(think heavy mains powered tools),
lighting rigs, layout legs, and had 4 modules unsecured in a dbl-stack single-axle trailer...

These layouts have done more than their fair share of general public shows, where kids standing on chairs reaching out to support themselves on the layout are a regular feature with no damage.

Given your test conditions, over 25 years of "in the field" testing with truly road-ready designs says the stated fears are unfounded...

Happy Modelling,
Aim to Improve,
Prof Klyzlr

 

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casenundra

T-Trak anyone

My club is starting an N gage T-Trak modular layout using Kato unitrack. Anyone have some pros and cons on the subject?

This will be table top.

Rich S.

Home of the Here N There RR (N) (under construction)

One of these days I'll be able to run some trains!

Now on Facebook for whatever that's worth.

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barr_ceo

T-Trak...

Quote:

Anyone have some pros and cons on the subject?

Well...

0-%20Station %20-%20Homes 

 

 

 

 

20einewinkle 20Einewinkle     What did you want to know?

The top two are single sized modules, a passenger station and two homes. The Inglenook is a quad module, just a little over 4 feet long. These three modules, and my two 180 degree end caps, are "conventional" modules, made from 1/4 inch plywood.

 

0Interchange I just glued the track down on this triple length interchange yesterday. It's just over 3 feet long. The black sides are foam core, scored every half inch on the curves so it will bend smoothly. The pink top is one inch insulation foam. It's all hot glued together. It'll get some terrain, trees, and a coat of green paint and ground foam before going on display, but it's usable now. And yes, the front line runs the full length of the module now too.

The T-Trak Wikidot site has tons of information on it. My page is here:

http://ttrak.wikidot.com/barr-ceo

There's also the Yahoo groups T-Trak group:

https://groups.yahoo.com/neo/groups/t-trak/info

Read my Journal / Blog...

!BARR_LO.GIF Freelanced N scale Class I   Digitrax & JMRI

 NRail  T-Trak Standards  T-Trak Wiki    My T-Trak Wiki Pages

Reply 0
Maurice

What video?

Ken McCorry can you provide us with a link to the video you are talking about or tell us where you found it?

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tommypelley

I like the foam and PVC

I like the foam and PVC module design. I also like the T trak idea for display running layouts at shows. Although you could build a pair of triple length t trak modules into a nice switcher and still connect at shows
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ChiloquinRuss

I didn't use these in 2 inch

I didn't use these in 2 inch foam but I did use them in a place that had absolutely NO access from below and had a covering of 3/4 inch ply to boot!    I use these with DCC.  These work really good and come from Berret Hill and the servo and control came from Tam Valley.  Russ

http://www.berretthillshop.com/store/products/servo-cradle/

http://www.tamvalleydepot.com/products/microsingletservodecoder.html

 

http://trainmtn.org/tmrr/index.shtml  Worlds largest outdoor hobby railroad 1/8th scale 37 miles of track on 2,200 acres
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keystonefarm

Video was right here in the

Video was right here in the Sept issue . It was one of Ken Patterson's monthly video columns. ---   Ken

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Maurice

Ah-ha!

Now I see. I thought you meant a separate video from the embedded. I too would like more information on his system. What does he do about wiring? Is there anything other than rail joiners to keep them in place?

Maurice

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Phil Edholm

Module construction - my new module and many build photos

I recently "completed" (when is a railroad ever really completed?) a new 24x72" module as part of the California Central Coast On30 Modular group in the SF Bay Area in California. The module follows the CCC standards with a defined 24x4" connector plate and the through track offset 6" from one side.

The module construction is box beam, with the sides of 3/16" lauan plywood and 3/4" white wood spacers. One side of the lauan is the fascia. The ends are 3/4" plywood and the overall depth is 9 inches. The notch is for the canyon. This is a view of the basic frame before the fascia lauan was installed.  Everything is glued and teh nailed using an air nailer.  All of the major components are screwed as well. The overall frame weight is about 5 pounds without the legs.IMG_0689.JPG 

This is a view form the side:

IMG_0691.JPG The cross bars serve two purposes, they keep the module steady and they attach the legs.  The legs go into pockets with a finger that is tapered. I can set up the module by myself by lifting one end up onto the leg and then the other. The cross bars can be set flat to the ground to keep the legs vertical dusting set-up. This is a picture of the leg pockets with the leg inserted.

This is a picture with the base lauan installed and the pockets for the switches. I did not want the Tortoise switch machines to go through the foam and I wanted the rails at the end to be solid. Part of the reason is I am using hand laid switches (based on the Fast Tracks templates) and, as they are code 100 per the club specs, they are relatively hard to throw. Also, a number of the modules in our club have issues with the rail being pulled up at the ends, so I wanted a solid mounting. I made the switches using PC ties so they are solid. I would recommend using either PC ties or American Tie and Timber Gapmasters (made by one of our members!) for at least one inch at each layout end.

IMG_0716.JPG 

Note that I pre cut the holes in the fascia for the switch controls and the plugs for the MRC DCC cab control. I painted the fascia green before installing it and then painted the white that was taped for the switch paths and the LEDs.

This is a picture of a switch machine installed on the 3/8" plywood base (sorry it is on the side, the editor does not let you rotate):

IMG_0731.JPG 

This is another of how it ties into the foam and the 1 inch set-back specified in the module standards. As you can see, the switches are glued to the plywood as well as mailed with larger spikes. The white is 0.040" styrene that is used so the height of the PC tie switches matches the Micro Engineering flextrack used on the rest of the layout. They were lgued using ACC to the ties and then with white gule to the plywood. Overall it is really strong.

IMG_0732.JPG 

You cna see how the switches line up with teh boxes. The close end box has two switch motors in it, the second switch extends onto the foam. actually, all three switches on this end of the module were built on the workbench. This is an underside picture with the wiring complete. I used latching relays so the switch machines are push-buttons form both sides and added sound and lighting to the buildings. The relay circuits are under the small plywood squares for protection. You can see how the Tortoise switch machines fit into the "boxes". You can also see how the inner lauan was cut where the swithes and LEDs were installed,

IMG_0806.JPG 

Here is a shot of the completed module. I put the covers over the switches to discourage small hands at shows, though it is only partially successful.

DSC_0522.JPG 

Note the red/green LEDs showing the switch routing. They are 5mm LEDs with a brass sleeve installed int he plywood. They really look nice. I made the center switch as a single control, set toe straight or crossover to the sidings. Here is an end shot

DSC_0521.JPG 

Here are links to Google Photo Albums:

Construction Photos: https://goo.gl/photos/C9Bjf3Z9iqmP1Ddo8

"Completed" Photos: https://goo.gl/photos/1iVtRn8eSK3ZALcf6

​Here is a link to the California Central Coast On30 Modular Club home page: http://www.ccc-on30.org/ccc_on30.htm Stop by one of our events and check out the modules.

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Neil Erickson NeilEr

Five pounds!?

Wow. I am so glad to see yet another On30 modeler on the forum. Excellent job and progress shots. Really only five pounds?

BTW To rotate pictures you need to upload the, and then browse your folder to choose the picture. Chose "Rotate" and then insert the image at the size desired (well, 750 max width). 

8182%29.jpeg 

Neil Erickson, Hawai’i 

My Blogs

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GT Mills

Switch Machine - FOAM INSTALL

Here's what I like...

-%20Foam.png 

...courtesy of: 

http://www.cincy-div7.org/FoambrdClinic5.pdf

This design should work great with those cheap little Chinese servo motors that only cost a $2.00, free shipping and no tax.  With a little imagination & skill, I can't see why anyone would use anything but a servo motor.

I'll probably find out soon enough, though, when I start fabricating my own switch throws using them.  

 

 

Greg

Grew up next to the Flint & Pere Marquette RR tracks originally laid 1871 through Northville, Michigan

 

 

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