The Great Western Wheel Shop
The tools required to clean the wheels are very simple and inexpensive. The only exotic thing is a piece of cowhide used as a tough work surface with good grip. I also hand-made a special wheel gauge to make sure the wheels are properly spaced and centered on the axles. The tools needed are a grippy work surface, a small screwdriver, a tongue depressor, a piece of sandpaper, a sacrificial Athearn truck frame and a wheel gauge.
Here is a set of dirty wheels from my collection. I’ve noted that as the gunk builds up and gets thicker, it changes the geometry of the wheels and they become prone to derailing, especially on turnouts. When a car derails, the first thing I check is for dirt on the treads.
The Wheel Lathe
The first step in cleaning the wheels is to use a “lathe” to shave off the majority if the gunk. I use an old Athearn truck frame to hold the two sets of wheels. The tip of the small screwdriver acts as a gentle cutting tool to chip of the gunk. Hold the tip of the screwdriver against a wheel tread and roll the truck back and forth to shave the gunk off. I’m using a old piece of linoleum here instead of the leather since it photographs better. The linoleum doesn’t last very long nor is it as grippy as leather but it will work in a pinch. .
The gunk from four wheels makes a nice pile. Quick, off to the analysis lab!
Polishing
Once the big chunks of gunk are off, I use a tongue depressor to get the last bits off and to polish the treads. I use a piece of sandpaper to get a nice square edge on the tongue depressor and to clean it between wheel sets. Tongue depressors tend to be slightly concave so I hold it such that the curvature helps get into the corner of the flange. Hold the tongue depressor against the tread and roll the truck back and forth under the wood.
Turn the wood over for the opposite wheel. Note the dirt picked up from the wheel that was just polished. Swap the tongue depressor end for end for the other axle so that each wheel gets polished with a clean edge. Use the sandpaper to clean up the tongue depressor for the next set of wheels. There may be some “lint” on the treads after polishing. I use an old toothbrush to remove that.
The Gauge Shop
Before replacing the wheels on a car, check the wheel spacing to ensure they are in gauge. I made a custom tool out of a piece of brass strip to make this process easier. I had standardized on Athearn wheels so the tool was made just for them.
After carefully setting up a “Golden Axle” using an NMRA track gauge and making sure the wheels were perfectly centered on the axle, I use a jeweler’s saw and files to cut the gauge to fit the wheels and axle perfectly.
If the wheels are in gauge and centered, they will fit right in. If not, a quick visual inspection shows where an adjustment is needed. The slots for the wheels are just a smidge wider than the tread so I can feel a very slight side to side motion if the spacing is correct. If I feel a bind, the wheels need adjusting.
Back in Service
The final result is a set of shiny used wheels, perfectly in gauge and ready for use on clean track. At least until I get around to replacing them with metal wheels.