fritzg

N-scale Body Mount Coupler Solution

I like the concept of body mount couplers on N-scale rolling stock.  But I have had issues with negotiating the tighter radius curves on a small layout.  Back when I first decided to run N-scale, I designed a larger layout with an average of 22-inch radius curves.  Now that my focus of design has switched to a smaller operations based layout, my curve radius has changed to smaller radius measurements.  Some as tight as 9 inches. 

As with most of my body mount coupler conversions, I cut the coupler box from the truck and screwed it to the underside of the body.  But this was always an issue for most rolling stock on the smaller curves.  The bulk and height of the coupler box was too much and got in the way of the truck turning radius.  The wheels would hit the coupler box before they made contact with the frame at the inward end of the truck.

So in an effort the remedy this situation, I experimented with a few things.  Cutting down the box size, mounting the coupler by itself with a washer, and finally the brass rectangle tube stock.  Actually the brass worked fairly well.  It was I little expensive and took more effort.  You had to cut the brass tube and drill it through, and then file it smooth inside.  In the end the clearance was not much better.  I have tried a few different style of couplers you have to assemble with their boxes which in the end again, the clearance was not much better.  Most of these were short but they would be too wide, so the wheels still hit the box.

So now I have found a new way that I am going to stick with because it just works.  This is my new way of mounting body mount couplers on my N-scale rolling stock.

First a before pic:

efore(1).JPG 

As you can see the wheels bump against the coupler box.  Not a very tight turn radius at all.

So I remove all this and measure the piece of styrene channel on to the bottom of the body.   The channel is #265 5/32 evergreen styrene and inside I use 5025 McHenry coupler and 00-90 screw to hold the whole thing together.

2parts.JPG 

I first hold the styrene against the bottom of the car after I have used a round file and made a small indent to fit snug against the truck base boss.  Then I mark with a pencil and drill a small hole through the styrene to the already drilled hole in the car body base.  Most of the rolling stock I own has hole pre-drilled in the body for couplers.  I do  little of clearance filing to clean up the styrene after cutting it off, and smooth out the coupler if needed.  Then I assemble to the bottom of the car.

h%20work.JPG 

At this point you can paint, use a sharpie and color, or paint pen to make it blend to the bodywork of the bottom of the car. 

Then mount the truck with wheels back on the car.  I did not color the channel for the picture below to show the difference of turn radius.

5done.jpg 

As you can see the inside wheel axle can hit the frame as the outer wheel axle brushes the top of the screw.  This is more than enough turn radius to negotiate any small radius curves I have on my layout.

Thanks for looking!

fritz

fritzg

WESTERN PACIFIC - San Francisco Car Float 1955-57
Two 8 foot modules in "L" : 30" and 20" depth

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pschmidt700

Thanks, Fritz!

I'm eager to try this on the Slate Fork's rolling stock. Excellent idea, and one I would encourage you to submit for a tip in the MRH e-zine.

Reply 0
parkerlocoworks

Nice Solution

Fritz,

That's a great solution to body mounting for your cars.  I've been body mounting a lot of my cars lately as well, using the couplers cut off the truck.  Micro Trains will sell new boxes if you want to go that route.  On my cars, I rebuild the truck mounted couplers into 1025 boxes and mount that assembly, it's a lower profile and narrower box.  I also put the spring back in the coupler in the transverse direction, this allows the knuckle to close, but there is no more slinky effect, it's working well.

Are you lowering cars as well?

Doug M.

Parker, CO

Protolancing the Arizona & California RR in N scale

 

Reply 0
fritzg

thanks guys

Paul, not sure how I would go about the submitting...maybe I will try to figure that out.

Doug, I think I looked into those smaller boxes because I was cutting the couplers off the truck as well.  I was using the Micro-Trains 1015 ten paks, but it was a cost I did not want to pay...I was spending $$ on converting to metal wheel sets as well.  Man these things can cost! 

Lowering cars??hmmm I would think that might improve handling for some.  How are you going about that?  What size wheels are you using? 

fritzg

WESTERN PACIFIC - San Francisco Car Float 1955-57
Two 8 foot modules in "L" : 30" and 20" depth

Reply 0
barr_ceo

00-90 pan head screws?

Where did you get the 00-90 pan head screws? All I've ever been able to find are the ones like come with MicroTrains couplers, an ordinary small diameter round head machine screw.

Actually, looking at it more closely, that looks more like a 1 or 2 truck mounting "sheet metal" screw, looking at the threads and the size of the head.

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fritzg

pan head screws from

model train stuff: Hob-Bits H841

 hope that helps

fritzg

WESTERN PACIFIC - San Francisco Car Float 1955-57
Two 8 foot modules in "L" : 30" and 20" depth

Reply 0
ctxmf74

What's the minimum radius

that this become necessary?  I body mount the couplers in regular draft gear and don't have a problem but my N scale layout has fairly wide curves( around 22 inch radius in most spots). Anyone know how sharp a curve would have to be to cause a problem?....DaveB

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fritzg

minimum radius

DaveB

I found that as my layout morphed into what it is now, the curve radius has dropped from 22 inches all the way down to 12 inches.  And with the smaller curves my 60 foot box cars had more issues than the 50 foot cars, but both lengths of cars had issue.  The truck would not turn far enough and the car would jump the track.  The wheels were hitting the coupler box.  Now this did not happen when my layout had 18 inch minimum curves.  And sounds like yours, most curves were 22 inch radius.

But that is when my layout ran around the room.  My roomie was not smart enough to duck under, (three times in one day!! within the same half-hour), (its was funny to watch, but sad at the same time),  so for her health I gradually changed the layout to point to point U shape with a TT on one of the modules and a small loop at the other end of the layout, hence the smaller radius curves.

I am much happier with the layout now.  I have figured out I enjoy opps more than roundie-round.

fritzg

WESTERN PACIFIC - San Francisco Car Float 1955-57
Two 8 foot modules in "L" : 30" and 20" depth

Reply 0
ctxmf74

"I found that as my layout

Quote:

"I found that as my layout morphed into what it is now, the curve radius has dropped from 22 inches all the way down to 12 inches.  And with the smaller curves my 60 foot box cars had more issues than the 50 foot cars, but both lengths of cars had issue.  The truck would not turn far enough and the car would jump the track.  The wheels were hitting the coupler box.  Now this did not happen when my layout had 18 inch minimum curves." 

     Thanks Fritz,  I'll keep an eye out for any area where I need to go less than 18 inches radius. Going down to 12 inch could be a big help in accessing certain areas so making changes to the cars is a good idea. As the curves drop below 18 inches did you look into relieving the sides of the coupler boxes at the point where the flanges hit? On some styles of coupler boxes it's possible to cut away certain areas and have them still function.  I find it interesting that N scale has this problem while my test showed that HO and S scale cars with standard Kadees could work fine on 90 foot scale radius which would be 6.75 inches in N scale. I guess the N scale coupler boxes are much wider proportionally. ......DaveB

Reply 0
fritzg

Not an issue with HO

Yeah Dave that is what I found as well with HO.  I was an HO guy for years...then I got out all together.  I hope the N-scale gods forgive me...but I have to confess I am starting (little by little to collect stuff for a 2 x10 switching HO layout.  I have never had curve issues with HO rolling stock.  They just look funny on small curves.

So yes I tried to clearance some coupler boxes but it just seemed to be more hassle than it was worth.  For me it was better just to replace them and move on.  I have got it down to just a few minutes for each car. 

fritzg

WESTERN PACIFIC - San Francisco Car Float 1955-57
Two 8 foot modules in "L" : 30" and 20" depth

Reply 0
ctxmf74

" I tried to clearance some

Quote:

" I tried to clearance some coupler boxes but it just seemed to be more hassle than it was worth.  For me it was better just to replace them and move on.  I have got it down to just a few minutes for each car"

  and they certainly look better with the narrower draft gear.   Do you have any photos of converted hoppers with open ends? I often find it hard to body mount coupler on them if they don't have a factory molded coupler pad.  .DaveB

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fritzg

hopper coupler conversion

Dave,

hoppers are a little different...just like tank cars...very little to work with.

but here is what a hopper conversion looks like...I tried to just keep it simple and do the same thing.

hopper2.jpg 

 

fritzg

WESTERN PACIFIC - San Francisco Car Float 1955-57
Two 8 foot modules in "L" : 30" and 20" depth

Reply 0
ctxmf74

" here is what a hopper

" here is what a hopper conversion looks like...I tried to just keep it simple and do the same thing."

  Is there a mounting pad glued to the car under the coupler box? Some of my hopper have pads and some don't so they need a piece glued on to screw the box into.......DaveB

Reply 0
fritzg

hopper conversion

there is just the skinny piece of frame.  On this it is a little thinner than the channel screwed down over the coupler.

but after the channel is screwed down, it is plenty strong.

 

fritzg

WESTERN PACIFIC - San Francisco Car Float 1955-57
Two 8 foot modules in "L" : 30" and 20" depth

Reply 0
Archie Campbell

Tight Radii - Difference Critical

Tight radii cause two problems. The first is the simple one of the curve. The second is the problem of the reverse curve. Ideally the curves need a transition between them. img.png 

Otherwise a straight can be used. The greatest effect of the intermediate straight is if it's at least the length which is halfway between the distance between bogies (trucks) and the overall length of the wagon (car).

Archie

Reply 0
J.Armstrong

Body couplers

Very good information - and excellent photos !!!

My question is - WHY change the couplers to body mounted? What benefit does this achieve?

John

 

Reply 0
fritzg

WHY change the couplers

I have found and some will agree in the n-scale world...that backing a line of cars (especially a long line) into a siding may have issues with truck mounted couplers.  Truck mounted couplers allow too much movement when forces are reversed on them...

does that make sense?

help...

fritzg

WESTERN PACIFIC - San Francisco Car Float 1955-57
Two 8 foot modules in "L" : 30" and 20" depth

Reply 0
ctxmf74

"I have found and some will

Quote:

"I have found and some will agree in the n-scale world...that backing a line of cars (especially a long line) into a siding may have issues with truck mounted couplers.  Truck mounted couplers allow too much movement when forces are reversed on them...

does that make sense?"

     it's especially applicable to cars with low profile wheels sets where the lack of tall flanges make sit easier for them to twist sideways.  Since hoppers are harder to convert to body mounted couplers I've left many of my hoppers truck mounted and find they work ok on 22 inch radius curves as long as I don't push too much of a load. Sometimes I'll break a cut of cars in half to switch a truck mounted hopper without a lot of cars behind it. Ideally I'll get them all body mounted one day but I'm not holding my breath :> ) ...DaveB

Reply 0
fritzg

visual example of why

this is the main reason I had to find a smaller coupler box...here is an example of 50 foot boxcars...one with the bulky truck coupler mounted to the body and an after with the new solution side by side.

compare2.jpg 

At the risk of being repetitive the change in swing of the truck is obvious in this picture.  My 50 foot boxcars were the most problematic with jumping off the rail in a curve.

Also Dave here is another hooper conversion.  This on has a little less frame to attach to but it still works.  And stays on solid.  i use the end hole.

hopper.jpg 

sorry the pic is a tad fuzzy.  This is very similar to my tank cars...real skinny frame work.

fritz

 

fritzg

WESTERN PACIFIC - San Francisco Car Float 1955-57
Two 8 foot modules in "L" : 30" and 20" depth

Reply 0
ctxmf74

" here is another hopper

Quote:

" here is another hopper conversion.  This on has a little less frame to attach to but it still works.  And stays on solid.  i use the end hole."

     Thanks for the photos. Some of my older hoppers have no center frame at the draft gear location so I have to cut a piece of plastic and glue it in to have something to screw the coupler box to. .......DaveB

Reply 0
John Barrett john barrett

n scale body mount coupler solution

fritz, INCREDIBLE IDEA!!!!! I was just learning about Nscale couplers and was discovering I liked the look of the Mchenry best. Then, by reading diff posts, I learned that the 'slinky' effect I was experiencing on my slow moving switching layout was do to the design of the MT coupler and not slack in the coupler itself, I was sold on the Mchenry.  But the problem was availability and reliability of the draft gear boxes. You my friend have solved that beautifully and cheaply! Lord willing, after we move,  I'll get me a set of 25pr of mchenry's A.S.A.P. and the other hardware and get to work

Reply 0
fritzg

thanks John

I had been looking and experimenting for a while now...moving thru the fleet... I am doing my tank cars right now and have added a small plate of styrene to give the frame a place to stabilize the coupler install.

just bought another 50 pair of McHenry's - I think they are the best for the price.

pics to follow

fritzg

WESTERN PACIFIC - San Francisco Car Float 1955-57
Two 8 foot modules in "L" : 30" and 20" depth

Reply 0
OzFlipper

Great idea! One question...

Very interesting method. The McHenry boxes work well for me down to 11" radius (my smallest) but only 30% of the boxes will clip closed from a bulk packet. I mean, really - come on Athearn! That's awful.

One question: doesn't this leave the coupler very high? With a McHenry box on an MT car I need 3 shims to get the right coupler height. 

 

Phil

Reply 0
Ace

body-mount vs. truck-mount

I'm a firm believer in the desirability of body-mount couplers for HO equipment. They look better. I bought only the better quality HO items that originally provide for body-mount couplers, mostly Athearn and MDC with the standardized type of coupler boxes.

When I got into N-scale many years ago, I decided to stick with truck-mounted couplers because of the added hassle of conversion. Kadee/Micro-Trains N-scale cars were pretty much all truck-mount couplers from the factory (back then). Other brands of N-gauge cars could be easily converted and upgraded with the Kadee/Micro-Trains wheelsets with couplers. No hassles with shimming the couplers heights to match up just so.

As already noted, truck-mounted couplers on N-scale cars can handle sharp curves without difficulty, a definite advantage for smaller layouts. Also, truck-mount couplers have fewer problems with running long cars and short cars intermixed on sharp curves.

Typical freight cars (maybe excluding the longest cars) generally handle 9.75" radius curves. Shorter N-scale cars may handle 8-inch radius curves. Trains can look OK on sharper curves with appropriate easements, IMO.

Reply 0
jimfitch

I was in N-scale back in the

I was in N-scale back in the early 1980's and recalled that body mounted couplers were not normal at the time.  How are things these days?  I have thought about getting some N-scale trains again, but the idea that I would have to convert most of the rolling stock from truck mount to body mount has sort of put me off.

.

Jim Fitch
northern VA

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