Smoke for industries : do-able
Dear Roger,
"Smoke" for industries is a lot easier than smoke for locos, and opens up a lot more variables to play with.
Reccomend considering the following:
- Start with Seuthe smoke gens, esp the 16V "bottom feeder" 5xx series, and the Seuthe smoke oil.
(Consistency of gen + fuel = freedom to confidently experiment with all possible smoke-gen variables)
- Don't be afraid to plumb a remote oil tank to the gen. RC car/plane rubber fuel line tubing works great to connect Oil tanks and smoke gens. NOTE! Make sure the oil-tank is at or slightly above the same altitude as the gen, to ensure "auto priming" of the gen under all except extremely-low-oil-level conditions.
- Tweak the voltage, lower volts on a 16V gen (say, 6-8V, Just above minimum "oil cracking voltage") help give an automatic low-velocity smoke effect. Higher volts (up to 24V on a 16V gen for short periods) can give the kind of "sudden pawl of smoke/steam" as is typical of a fire being "quenched". (For added "blast of smoke" effect, add "fan forcing" such as from a small 12VDC PC fan).
- Ensure your Drafting is appropriate! This is _critical_ to achieving any given desired smoke effect!!!
Smoke gens can be mounted low in a structure or scenic element (I'm thinking stationary boilers, etc), and have the smoke "draft" up a brass tube. However, fail to get the "draft" dynamics between the top of the smoke gen and the bottom of the "stack"/"chimney" right, and the result will not be as required... (just like designing the blast/draft arrangements for a steam loco smokebox!)
- Once you have your drafting configuration right, consider the prototype and model effects of things like cinder meshes and raincaps on the smoke effect. I've built HO and O scale logging winches(yarders) and sawmills with smoking boilers, and the effect on the smoke velocity and density when it has to navigate a small piece of folded-over scale corrugated iron "rain cap" can be significant, and very visually impressive...
- Assuming you have tweaked with all of the above, _now_ you will likely be comfy enough to experiment with other alternative "smoke fluids" in the Seuthe gens. I know of a long-running Steel mill show layout down here (D.I.R.T. Steelworks) which uses many of the above techniques to amazing effect. However, in order to keep the "cost of consumables" down, they use Johnsons Baby Oil as smoke fluid. It's significantly Cheaper that genuine Seuthe smoke fluid, more widely available, thicker, and gives a blacker "pawl" of smoke.
The _downside_ is that thickness, which manifests as a greater-tendency to condense within the smoke gens if left to cool (Read: clogged smoke gens), and a notably larger ammount of "thick recondensed oil patina" being deposited on the layout. (Any additional fragrance or other chemicals may also play a part in the suitability for use in model oil-crackers).
In contrast, the original Seuthe smoke-oil is far thinner, and thus tends to "float away and disappate" before landing/recondensing on surfaces to any significant extent. (If it is, then your smoke gen config is probably wrong, and the gen is partially/significantly "spitting un-cracked oil" into atmosphere).
It's also worth noting that Seuthe smoke gens are rated as no-threat-to-humans when used as directed, whereas Johnsons Baby Oil and other mineral oils have _NO_ such rating (funnily enough, as they were never intended to be used as model smoke gen fluid!). I have witnessed some layout-viewers complaining of headaches after prolonged exposure to "alternatively-fueled" smoke-gen systems on show layouts.
Of course, if cracking _any_ kind of oil is a concern, then the UltraSonic fogger options are a very real possibility. Combine with "pressure tanks" (perspex boxes with small PC fan and draft-optimised output vent. search YouTube for examples), and you can emulate most of the above "Seuthe gen style" smoke variants with nothing but purified demineralised water as the output....
Happy Modelling,
Aim to Improve,
Prof Klyzlr
PS RE "black smoke out of steam locos", Must admit I've not fired a steam loco in "mainline" service, but I have fired coal and wood-burners in "revenue service" on 2' gauge, and the word from the Old-Heads who were doing the Fireman and Engineer training was (paraphrased)
"...thick black smoke is a show for the railfans, usually caused by throwing a 1/2 shovel of sand thru the tubes and scraping out the accumulated crud as the sand is pulled via the draft up-and-out. Alternatively, it's a sign of poor firing/fire-on-the-grate config on the part of the Fireman. A properly tuned and fired Coal-Burner, burning decent coal, should burn clean and hot under almost all conditions and loads..."