Fast Tracks

 

 

I have been looking for this video clip for some time and it finally surfaced! When this was in use there weren't too many digital video cameras around, so very little video of it operating exists.  Back in 2006, in preparation for the National Train Show in Philadelphia, we wanted to build a unique item to demonstrate trackwork built with our tools.

What I envisioned was a small shelf layout that would rock up and down, a free rolling box car would simply roll through the trackwork on the table as it raised up and down. 

The concept was simple enough, but the reality was something different! It turned out to be a very difficult piece to build. The mechanics underneath are a marvel to behold, Russ (my brother) built the mechanical part of the display using a power window motor. He also constructed the base from 2" foam so it would be light enough to move around. A series of timers and microswitches were installed to drive the motor and the four Tortoise switch machines powering the turnouts. Programming those timers was incredibly difficult. Simple as it seams, the logic needed was almost enough to stump Ron (my other brother). After a few days of struggle he did get it figured out (it was WAY beyond my comprehension) and the table performed flawlessly.

To stop the rolling car from shooting off the end of the table, small brushes were mounted under the roadbed. When the table tilted down, the brushes would pop up between the rails just high enough to rub on the bottom of the car axles, causing to to come to a complete stop.
  These brushes can be seen up close further into the video. This worked incredibly well, and stopped the car smoothly every time.

During the three days of the train show it ran non stop, flawlessly.  For 50,000 cycles that boxcar rolled through the double crossover without a single derailment.  The four turnouts in the double crossover were all switched back and forth 50,000 times without any issues, pretty much proving that a properly soldered switch point on a PC board is very reliable.

It is absolutely mesmerizing to watch, and during the 3 days of the Philadelphia NMRA Train Show in 2006 and the Detroit NMRA Train Show in 2007 several thousand people were introduced to our products while completely hypnotized and unaware of our whispering in their ear they had lots of room left on their credit cards....

The display has since been retired.

Tim Warris - Fast Tracks

Tim Warris

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Reply 0
proto87stores

Very neat idea!

I'd love to borrow the idea to demonstrate Proto:87 Wheels running reliably!

Is your "cycle" the 40 seconds it take for the box car to return to the start point and begin again?

 

Andy

Reply 0
M.C. Fujiwara

Rock & Roll is right!

Very groovy display idea and well executed!

I like how the grasses near the track are similar to the brushes that stick up to stop the cars.

I did get a little seasick watching things roll baaaaack and forth, baaaaack and forth.
Very much pity the dude up in the tower!

Reply 0
Kevin Rowbotham

Very Cool!

That's a great demo table Tim, and what a testament to the reliability of Fast Tracks track work!

I can imagine it was quite a feat to build and synchronize everything.

At first I was wondering how the heck the car was coming to a nice controlled stop.  Then I saw the brushes.  You guys are the bomb!

Thanks for sharing the video, very neat!

Man you gotta love Fast Tracks!

~Kevin

Appreciating Modeling In All Scales but majoring in HO!

Not everybody likes me, luckily not everybody matters.

Reply 0
UPWilly

I remember ...

I remember seeing this quite a while back. I cannot recall when or where, but it was a video and I watched at home online. Maybe while viewing a review of the 2006 or 2007 shows ??

 

Bill D.

egendpic.jpg 

N Scale (1:160), not N Gauge. DC (analog), Stapleton PWM Throttle.

Proto-freelance Southwest U.S. 2nd half 20th Century.

Keep on trackin'

Reply 0
proto87stores

Fixing the braking brushes to the base frame was brilliant

No moving parts or mechanism to worry about controlling. Love it!

Andy

Reply 0
Alexedwin

Ingenious, clever

Ingenious, clever

Alex

One day I might be modeling the Puffing Billy Railway, Victoria, Australia.

My location - Queensland, Australia.

Reply 0
joef

That's five 9's

50000 rolls through the trackwork without a single derailment is 99.999% reliability - five 9s. That's considered absolutely excellent. Amazon, for example, only guarantees an uptime of 99.8% - which means over 100 hours of downtime in a year.

It would be interesting to do the same test on some commercial turnouts to see how long they would go without a derailment. If you got 10 derailments in the same period of time, that would be 99.99% reliability.

Joe Fugate​
Publisher, Model Railroad Hobbyist magazine

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Reply 0
Fast Tracks

Wouldn't that be 100%?

50,000 cycles with out any derailments would be 100% wouldn't it?....

While the cars and turnouts operated flawlessly, we did have some issues with the micro switch settings.  They were quite fiddly to get set correct, and sometimes the table would go a bit hysterical.  After the Detroit show we decided to retire it instead of re-working it as it would have been another bit project to get it fixed.

Tim Warris

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Reply 0
tetters

Very Neat.

I love the automated table.  What I find even better though is the amount of detail that went into finishing the module.  You could have stopped at just the track work and the technical bits, but instead went on to create a nice scene complete with buildings, vehicles and a crossing tower.  Outstanding work as usual.

 Shane T.

 

Reply 0
proto87stores

Everything works 100% until it breaks. . .

It's  that "lies, damned lies and statistics"  thing.. . . . .so you have to be careful to double check your math and be very clear and sure about what you say you claim.

"During the three days of the train show it ran non stop, flawlessly.  For 50,000 cycles that boxcar rolled through the double crossover without a single derailment.  The four turnouts in the double crossover were all switched back and forth 50,000 times without any issues, pretty much proving that a properly soldered switch point on a PC board is very reliable".

For instance, the cycle of the box car going through all four turnouts, flipping each turnout just once, takes 40 seconds on the video..

To do that 50,000 times, actually would take nearly 3 weeks, running 24 hours a day, not three days. So presumably the test was run that long before you took it to the show.

 

 

Andy

Reply 0
Fast Tracks

The counter under the table is stopped at 50,278

Prior to the show we ran it non stop for a very long time to be certain it would perform as we had hoped.  It was rocking away in my shop for days.  To be sure it was a fair test, the car used was just one of the pieces of rolling stock I used on my layout, the only thing done to it was to confirm the wheels were in gauge.  We brought along a few cars to use on the display, but as I recall we only ended up using one.

 

Tim Warris

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Reply 0
joef

I'm talking mathematically speaking

Tim, I assumed a derailment would occur eventually, at 50,001 in this case. As has been stated, everything works at 100% until it breaks. You could have run the test 500 times with no derailment, 5000 times with no derailments, etc and claimed 100% reliability as well. But if a derailment occurred at 501, that would be 99.9% reliability, or a derailment at 5001 would be 99.99% reliability. My assumption is that nothing's perfect and that you have only proven 50,000 times of flawless performance, not infinitely flawless performance. Only infinitely flawless performance would be 100% mathematically speaking. Five 9's of reliability is something to be proud of, but it's not 100% mathematically.

Joe Fugate​
Publisher, Model Railroad Hobbyist magazine

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Reply 0
bear creek

Actually...

Actually 500 of 501 is 99.8% not 99.9%.

50,000 reps is impressive. But I find that free rolling cars -- neither pushed nor pulled -- are easier to keep on the tracks.

A more rigorous test, at least in my opinion, is backing a 30-car train though a section of track at 60 scale miles per hour. Then repeat for the other direction. If that stays on the rails, then I'd call that piece of track bullet proof. However, be sure to use equipment with properly gauged (and I mean in the *center* of the wheel gauge cut outs on the NMRA gauge, not just that sort of fit in) wheels, nicely swiveling trucks and properly installed couplers (no dangling "glad hands" to catch on turnout closure rails.

And it's cheating to pick 30 cars that are all the same length and weight. Use a representitive mix of the cars operated on your layout.

But 50,000 is pretty darned impressive.

Charlie

Superintendent of nearly everything  ayco_hdr.jpg 

Reply 0
Ken Rice

Not sure about that 5 9's...

Joe-

If you assume 50,000 good cycles, then 1 derailment, then 50,000 good cycles, then 1 derailment, etc. that's 5 9's.  But if you're going to be assuming things about cycles that haven't happened yet, what's to say that there won't be 50,000 bad cycles in a row, making for 0 9's average?

I think the only reasonable claim to make about 50,000 cycles with no derailments is "wow".

- Ken

(Why do I have this strange urge to put my layout on gimballs now?)

Reply 0
proto87stores

No gimbals needed, Just use your hands

I don't have the stamina to hold it up for 50,000 cycles , but OTOH, no critical micro-switches needed!

Given the absolutely crazy 8" radius, combined with scale near 75 mph speeds, even though using real proto87 wheels, made me feel quite satisfied with the reliability of the glued technology. 

And I hate to be thought "pushy" , but we just "glued" this rail down without taking any special precautions in just two evenings in 2004 and shot the video.

Of course the video has been up on the Stores web site ever since. (Does that count? ). But the board is still sitting in good shape on the top our "museum" cabinet, so I could probably repeat and re-shoot the video in 1080 HD, even though it's now 8 years later.

Full details of the "construction" and standard box cars if anyone is interested is at:

http://www.proto87.com/HO_model_railroad_operations.html

Andy

Reply 0
Paulster

Hmm, watching that animated

Hmm, watching that animated picture above from Andy....

4x8 layout...4 heavy duty springs on each corner...I could run my trains without using any power by simply leaning on the table! 

 

Reply 0
proto87stores

Tim has set me thinking about adding 4 servos. . . . .

. . . . And I have a spare AVR controller board looking for something to operate. Might be a better application than using them for switch machines. And my board is lightweight enough!

. . . So many whirls, so little time.

Andy

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