railandsail

Fine Tuning Autorack Cars

I have been going back and checking sections of track on the bottom deck of my layout in preparation for my FIRST full powered run around the room in a few days (or a week). This has involved soldering up the rail joiners and hooking up all the feeder wires to their bus wires.

I've run into a few glitches in my track work that I discovered when I hand pushed several coupled-together autorack cars thru. I'm glad I am finding these glitch areas before I continue onward with putting any structures back on the layout. Pushing these long autoracks back and forth over sections of this track has me investigating both the track work and the 'autorack car tunning' as well.

Brian

1) First Ideas: Help Designing Dbl-Deck Plan in Dedicated Shed
2) Next Idea: Another Interesting Trackplan to Consider
3) Final Plan: Trans-Continental Connector

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railandsail

The first discovery was on a

The first discovery was on a crossover between the 2 mainlines as these tracks ascended the viaduct ramp.

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One of those autoracks was constantly derailing when crossing over. I subsequently discovered 2 problems. I had grabbed a couple of used autoracks I had purchased as a group of 4 several years ago. Two of them have metal wheels and two have plastic. I put one of each on the track and discovered the plastic wheel one was derailing all the time. When I inspected the trucks on this one I discovered some slop in axle-truck frame. The axles were just a bit loose and that allowed the wheels on one side to 'drop' into the frog void (flangeway) and subsequently pick the frog.

Quote:


  Bearings and Axle Length...

Wed, 2015-07-15 00:27 — OKGraeme

....Should be checked too. If the shape of the bearing surface or the end of the axle is distorted or molded/turned wrong the axle will not roll evenly. Using a bearing tool (Micromark Ho Truck Tuner #82838 for example) will fix the bearing surface.

Axle length is important too,if too short the axle can move laterally and cause the trucks to "wiggle". In HO you can buy new wheelsets with the correct length axles if needed.

I was surprised about the dramatic drop (almost clunk) of this wheel into frog void. At first I thought it might be a problem that could be partially solved with shimming the guard rail across from the frog,...a successful solution for many Peco turnouts. But this crossover was fashioned from 2 large size Peco's, and they normally don't require shimming.


So I replaced this car with another of the plastic wheeled ones. Now it was running OK, but I had also discovered a slight un-levelness in the crossover as whole unit. I didn't want this imperfect crossover on my mainlines that will be heavily used in going and coming from the helix to the top deck, and heavily used by trains circulating the lower deck. To correct the problem took some filling, cutting, and finally some shim work to the viaduct structure as a whole (full days work)


Now my 2 car autoracks were working smoothly over this crossover.
 

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railandsail

Then it was time to move on

Then it was time to move on up the viaduct and fine tune the fit of the bridge structure and its tracks. I got all the track ends to match up perfectly without using rail joiners. This was done like this so I can easily remove this section of the viaduct to get at modeling the power plant and the coke plant in the corner behind the viaduct.

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railandsail

Transistion Section, Double Track to Single Track Viaduct

With that done I now tried pushing/pulling those autoracks thru the 'Y' turnout and down the single track portion of the viaduct. This is were I ran into another problem with autorack derailing,...those same cars that seem to be working so favorable on the previous section of viaduct? I am wondering if it is trackwork and/or a small radius curve, or fixable with tunning the trucks on the autoracks??? Sure hope to get this corrected as I need to be able to run autorack and long passenger cars around this circumferential mainline track on this bottom deck.
 

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I'm wondering if adding weight to those autoracks might be part of the solution. Rob in Texas runs very long trains and discusses this improvement here... both with derailing problems, AND string-lining. I don't want cars falling off my viaduct into the structures and tracks below. besides that they could become difficult to reach should a large string-line incident happen !!

Quote:

https://forum.mrhmag.com/post/over-weighting-of-cars-12200652
 This entire adding weight to the cars started when I was trying to pull a prototype length coal train of 160 loads on the layout. There was enough drag on the curves some as tight as 26 inch radius in HO that the train would string line. In order to eliminate this I began adding weight and found a mere 1 to 2 oz over the NMRA recommended practices eliminated the issue entirely. It had the side benefit of really improving the tracking qualities of the cars. In addition to the switching videos posted above I ran a "test" train of 90 cars around the layout in reverse at full speed for over an hour with no issues.

 Lots of other interesting observations about 'over-weighting' cars in that subject thread. I think a combination of over-weighting and proper truck adjustments is going to help out here.
 

The effective radius of the Peco large 'Y' is not the limiting radius factor, but perhaps that connected curve is possible a limiting factor. It's radius appears to be only slightly more than 24" r.
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railandsail

Small Radi for Autoracks

This excellent posting appeared on another subject thread and was only warmly received.
I thought it deserved repeating here,...

 

Quote:

But the difference between 28" and 30" radius might just be enough to trigger a landmine. Here's where some of them are buried.  

First landmine - Having watched your Youtube and found your track plan, can I suggest that you have a long read and a slow think about your staging yard and how this thread might relate to what you are planning. If you have to increase your track spacing due to sideswipe considerations though the 90 + 180 + 90 degree bends leading under the stairs then into the run along your wall, then a 12-track yard at "standard track spacings" might be unachievable.  Long autorack and passenger cars will be the most problematic rolling stock for sideswipe conditions. You may have to increase your track spacing which will result in fewer yard tracks being possible on the same layout width. 

Second landmine - With your track plan, the tightest radius will also change sides as you work your way around from the basement under the stairs to staging. Here's what I mean:

  • From the basement 90 degree right turn (with tightest radius on right track) 
  • to head under the stairs 180 degree left turn ( with tightest radius on the left track)
  • after passing the furnace 90 degree right turn (with tightest radius on right track) 
  • you may have to restrict which tracks in the yard you use for your autoracks to stay away from your planned 28" minimum radius.
  • by rights the the tendency to derail should be reduced if you use the centre tracks for your autoracks and any passenger consists. These middle tracks should have a radius bigger than 28"

Third landmine - In-train forces and string-lining. With a 28' long train like you are planning wrapped around multiple +90-degree curves, you are facing probably the worst string-lining tendencies where a train "straightens out the bend" by string-lining and derailing. With long trains your in-train forces are significant and are added to by the lateral forces from the flange resistance from the track at the wheels when being dragged along the inside rail of tight curves. In the real world the tendency to string-line is expressed as an L/V ratio  (Lateral forces caused by curve resistance versus the Vertical forces holding the wagon down on the rails. See the Force Balance under static conditions slide For L/V =0.82 in the presentation slide, the car stays on the rails. For L/V =0.83 the outside wheels will lift, the car will string-line and be over on its side. And that's an applied static load with the car not moving. The position is a whole lot more complicated when things start to move on rails.

Fourth landmine - The L/V calculation mentioned previously does not take into account slack run-in and run-out forces or the effect of a model head-end loco or helper loco "hiccupping" on dirty track or a track irregularity that could cause abrupt and sharp increases in in-train forces while your train is working its way through these curves. Have a look at the slide in the presentation for the lateral forces action on the lumber car on various curves. A 1= string-line derailment where the outside wheels lift from the track. Note the car is designed to take a buffing load off 62 kips (force unit) but a lateral force of 10 kips is starting to throw derailment events. At 20 kips sideways force you are in the dirt and over on your side on whatever radius curve. A model locomotive hiccup and the subsequent snatch as the power comes back might cause enough variation of the in-train forces to cause problems.  

Fifth landmine - in the previous lumber car example, the curves in the presentation topped out at 12 degrees. A 28" radius in HO equates to about a 200' radius in the real world or a 28 degree curve. This is way tighter than a real railroad would or probably could operate an autorack and have it remain coupled and on the rails.  The only way we can bend our models around curves that the prototypes can't is because of some smart design work by our model manufacturers, but there are limits. The increased sharpness of our model curves greatly adds to the sideways forces acting on your wheel flanges. And our model flanges are a lot smaller than the prototype's flanges. 

Sixth landmine -  model structural limitations with couplings - you are relying on both your couplings and bogies operating at the extreme end of their flexibility limits. There will be significant sideways force acting at the couplings. (remember that 2L in the 3rd landmine above?)  This force is transferred to the wheels through the bogie pivot. You are relying on the couplings being able to move freely within their coupler boxes without them locking up. Any tightness of the couplings in the coupling box or elsewhere in the draftgear will add to the sideways force at the wheels.  

Seventh landmine - bogie pivots - It the bogie swing is restricted by steps or under-gear, then you could be at a fail point before you get to 28" radius. To check for any fouling under your autoracks,  accurately bend a piece of flex track that is longer than your autorack to 28" radius. This gives you  piece of track that you can see through to check for anything underneath that could restrict your bogie swing and cause derailment problems. Remember to reverse the car, the bogie swing might not be the the same when pivoting the other side of centre. 
Brian's first example was for the articulated autoracks. The articulation should prevent a derailment happening at the centre bogie, but the position of the outboard boogie pivots relative to the end of the car will have a massive effect on where the coupler head finishes up relative to the outside rail of the curve. This applies to both ends of a non-articulated auto rack. See the AAR Train Make-up Manual slide in the presentation and note the car dimension factors. In simple terms. you are in possible derailment trouble if the uncoupled knuckle head is close to or outside the outer rail on the curve.  

Eighth landmine - your track laying is going to have to be near perfect though these 28" radius curves. a localised dip on the inside rail may be enough to allow a flange to lift and climb the rail resulting in a string-line derailment. 

A suggestion - before you start build, can i suggest that you grab a couple of trestles or foldup tables and some plywood to mock up a test rig for what you are about to attempt out in the middle of your basement. You will need at least 28' of track BEFORE you start your 28" radius curves You can probably reduce the amount of straight track between the 90 degree bends and the 180 degree bend between them. You will also need another 28' of track after the curves to make sure your train makes it through OK. The in-train forces and sideways drag on your flanges will be at their worst as your locos reach the end of the last 90 degree bend with the rest of the train strung out though all the curves.   

In closing - if you are going to push the edge of the envelope, sometimes it might help to have some idea where the edge of the envelope might be. Good Luck, (hopefully you won't need it)

Regards,

John Garaty

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