davidellinger77

Sure it has been discussed many times but couldn't find on search.  Really getting back into scratchbuilding after ten years away.  Inspired by Jason Jensen among others.  What is the best method for cuting window and door openings in scribed basswood siding? Appreciate your suggestions.

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Jackh

Windows ect

I use an exato knife and a # 11 blade. Combine that with a metal scale rule, (mine says it's a Model Railroad Scale) and was produced by Walthers way back in the 60's when I bought mine. They are still available.

I use the scale to guide the knife and cut slightly undersize then depending on the size of the opening use emory boards, sanding sticks, home made, or a jewelers file.

As for cutting lets say a window opening. Always use a fresh blade and if your doing a lot of cutting be willing to swap to a new one. Ok back to the window, I put the scale just inside the line. Light passes with the knife and I don't go from bottom of the line to the top. I stop about a 1/4 inch from the end. You can tell when you have cut all the way thru. Then I flip the wall around and do that last 1/4 inch. Do all 4 sides the same way if you can. Sometimes the window openings or doors are just too narrow. The idea is not to have the knife cut beyond the window out line. I generally make 3-5 passes with my knife.

Turn your wall piece upside down and you can tell if your cuts meet up with each other in the corners. If not flip it back over and using the point of the blade cut into the corner very carefully. Practice on a piece of scrap and all this should start to make sense.

You can share photos here and get some clarification or more tips if you need them.

Jack

Reply 0
spyder62

Go to a good wood supply

Go to a good wood supply store and get a  square mortise drill bit and make perfect square corners every time.

They cost  yes but they are great   

rich

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LyndonS

Good ol' Dremel

Last year I built a Campbells kit that must have been around 40 years old. The wood was like hardwood and pretty difficult to cut, even with new Exacto #11 blades. After 30 minutes I gave up and ended up using my good ol' Dremel with their #546 cross cut blade. Went as far as I could towards the corners and finished them off with the Exacto blades. Worked like the proverbial charm!

%20blade.jpg 

Lyndon S.

Santa Fe Railway, Los Angeles Division, 1950s

See my layout at: https://nmra.org.au/santa-fe-railway-los-angeles-division-1950s/

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Charles Weston
Window or door openings near the edge of the sheet tend to split off.  Solve this by gluing file card stock to the back of the wood sheet before cutting.
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ctxmf74
"What is the best method for cutting window and door openings in scribed basswood siding? "
   If it's thin material I usually use a sharp knife. For thicker material I tend to use a saw . Depending on the size of the opening it might be a Zona saw or a blade held in an Exacto handle or maybe drill a hole in the middle then thread a jigsaw blade thru and cut around the perimeter. Clamping the wood in a Panavise sometimes makes it easier to saw. Mostly you just need to practice different methods till you find what works best for each situation.....DaveB
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gogebic
I use this for cutting out styrene and wood openings. Works great and fast!  Can be tapped with a hammer as well as pressing down after mounting in a drill press.
#81652

  https://www.micromark.com/5-16-Inch-Corner-Punch
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dark2star
Hi,
just some random options:

- #11 knife blade (but keep something at hand to re-sharpen the blade often! My current's blade tip snapped off, but swiping it across a "diamond" sharpener has kept it sharp and the tip is nearly restored...)

- drill inside each corner, then use a coping saw (jewellers' saw?) with a very fine blade and finish off with files and sandpaper

- drill the biggest hole you can fit inside the outline you want to cut, then use files

- drill the biggest hole you can fit inside the outline, then use any kind of chisel you can (make sure the chisel is sharp and you get a smooth piece of softwood below the work)

The same rule as always: get a piece of scrap and try different methods until you feel comfortable ;-)

Have fun.
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