Load for ExactRail Gunderson Gondola

steamfan1211's picture

ExactRail Southern Pacific 2420 Cu. Ft. Gondola.

These cars were buily in 1965 by Gunderson Brothers and given the SP class 100-7. They were in the number series 333500 - 334655. In 1985 65 of the cars recieved a re-build and were numbered 800000 - 800064. ExactRail have just released a re-run of this car in the 800000 number series. See this web site for photo's and details.

My car is from the first run and has panels for the Southern Pacific name and car data. The ExactRail product page for this car is here. I have not seen a prototype photo of one of these cars with these panels so decided to remove them and re-number the car as part of the weathering process. They are only tacked on and are easily removed from the sides.

One of the interesting things about this car is the side construction with the dimples. On prototype cars with these side the dimples show through to the inside. On the model the inside is smooth. Because of this I decided to load the car to hide the interior sides. After weathering the car I put it aside for a while to decide what sort of load to use.

Where I work has a machine shop with a number of lathes and milling machines and while talking to one of the machinists my eyes fell upon the swarf being generated by the machine. I was immediately struck by the fact that this could look good as shredded scarp. So I scooped some up and brought it home. One of the immediate issues was that the scrap you see in gondolas is rusty, whereas this swarf was not. Mother nature to the rescue. I simply put some in a plastic container wet it and left it outside to be naturally weathered. Drill a couple of small holes in the bottom of the container because, although you want moisture on the steel you also need air. In a couple of days I went back to check and found I had a nicely rusted load.

As I didn't want to completely fill the car I made a false floor about half way up the car out of styrene which I painted a rail brown colour. Then I covered this with a thick coating of white glue and poured the scrap over it, gently tapping it into the glue until I was satified with the coverage.

This was left to set for a couple of days and then I gently spooned a diluted mix of white glue, water and a couple of drops of dishwashing liquid over the top, just like you do with ground cover scenery. Just like scenery this will not look too good but don't panic. Go away and come back a couple of days later once it has all dried out. You may find it has developed a slight gloss in places but this is easily fixed with a matt overspray. The overspray also helps to ensure a good seal as you don't want bits of metal floating around your layout. This shouldn't be a problem if you haven't loaded above the sides of the gondola and you have sealed it properly.

Comments

SPSHASTAROUTE's picture

Nice Job!

Like the modifications you've done to the car, and really like the load technique.  I too haven't been able to find prototype pics of the car with the steel plates.  Thats IT!  Now I've gotta get me some of those for my layout!

 

Mike Lozensky

Moder Railroader   Railroad Modeler

rtw3rd's picture

Very nice looking load!

Steamfan,

Great work!  There aren't any machine shops around me (I live in Northeastern Ga.).  Did you ever think about packaging & selling some of that "swarf"?  If so, please put me down for a quart baggie full!  Seriously, if you can get more I'd love to buy some from you if possible and I'll be glad to pay shipping and your fair price.  If you're interesting in helping me out, please email me directly.  Thanks.

Rick

http://richlawnrailroad.com/?page_id=497

 

The Richlawn Railroad - Featuring the L&N

 

steamfan1211's picture

Scrap

A friend of mine has suggested using shavings of styrene sheet which could be glued to a former and the sprayed and weathered. Could be worth a try.

Michael

jbaakko's picture

Looks good! I need to step

Looks good! I need to step up the work on mine and get it done quick to compete with your amazing model!
LKandO's picture

Thanks!!!

I have a friend that works at a machine shop. Your load looks great. I'm gonna get me some!


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