Michael Keiser

I had just started working on my new layout, the last time I had built a layout was about fifteen years ago.  This time, like most of use I had a little less to work with to build it.  I have gotten myself back into scratch building as much as possible.  So when it came to my roadbed I started researching what I wanted to use, foam or cork?  Foam seemed too soft and springy, but it looked more affordable then cork.  My first step was where do I find cork sheets.  Researching on the web I had found out I need to look for a roll of cork underlayment for flooring. 

While watching one of my favorite television show “The Woodwright's Shop” I realize I can make my own tool for making roadbed.  After some thought, I used my hobby knife and found it cut an old piece of cork roadbed fairly easily.  I decided to make a tool for making two cuts in the sheet of cork.  I looked in my wood scrap pile and found a 4”x 5/4”x 12” piece of wood.  I cut a ¼”x 1 5/8” rabbit on the long edge of the board.  I then cut a 45-degree bevel half way on the rabbit and 5” down the board.  With that I attached two old blades, one to length at 90 degrees and the other in the middle at 45 degrees.  This allows me to make two cuts at once. 

I bought the 100 square feet (4’x25’) of ¼” cork sheet online.  When it arrived I immediately opened up the roll and tried my newly made tool out.  I laid a 2x4 on the sheet to keep it flat.  I put pressure on the board with one hand and my knee, then with my other hand I pushed down on the tool and pulled it towards me.  Much like a block plain it glided through the cork.  It worked, I was making four foot strips.  Even though I have not cut all of it, at one and half inches wide I figured I can get about two hundred pieces four foot long.  That is 800 feet of roadbed or over twelve miles in HO scale. 

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Neil Erickson NeilEr

Sketch?

.. Or a picture would help me visualize. It seems as though you have hit on a worthy "tip" (and maybe the associated 25 bucks!). If I remember the old mat board cutters and expand that to have two blades - am I on the right track? (Pun unintended but fun non-the-less). 

Neil

Neil Erickson, Hawai’i 

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herronp

I agree with Neil........tip time!!

I use thin cork and cut it with my Miter saw while it is still rolled tight as I don't need or want (back woods RR)  a bevel edge.  Being thin the ballast covers the edge.  Your method will really save time for those who want a higher roadbed with a bevel for that "Main Line" look.  Good job....................

P

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Steven S

I dabble in RC planes and

I dabble in RC planes and I've made a couple of gizmos to help cut Dollar Tree foam at an angle.  The thin X-acto blades occasionally flex a bit, giving a less than perfect cut.  I doubt it would work well for cork, but a heavier razor blade would probably work.

 

 

You could use the Dollar Tree foam as a cheap substitute for roadbed.  That's N scale track.

 

Steve S

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wildecoupe

That's a fantastic tool!

That's a fantastic tool!  Thanks for sharing!  I think I'm going to switch from WS Foam and try this foam board.

Tim

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Michael Keiser

Photos of my cutter

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Michael Keiser

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Michael Keiser

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DSC_4369.JPG 

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