While in another forum, I started a discussion on car floats. We talked about designs, what to make them from and what is currently on the market. I thought I bring part of that discussion here where there are a nmber of folks in all scales who might want to pipe in on the topic.
I realize that not everyone is in N-Scale like I am so let me start off by saying that I have already been in contact with Walther's about producing their car float and the related apron in N-Scale. The only naswer I have ever gotten from them, and this goes back several months, was that they have no plans to do it. I have no explanation for this attitude but I don't run Walthers.
That leaves me several alternatives: (1) get the Sylvan version, (2) get Searail version, or (3) scratch build my own. Each of these has both advantages and disadvantages which I'll discuss in turn.
The Sylvan N-Scale carfloat looks good and is readily available. But about 16" in length it is a bit to short for what I need. The second problem is it is a 2 track car float with no room for expansion in either length or width at least in my opinion. No doubt somebody may suggest it but it looks to be more trouble than it's worth.
The Searail version isn't prototypical of what was used in New York Harbor as it is a 4 track carfloat and requires a 4 track apron to dock with. None of the places in New York were accessed by such a ca float as it is of a California (Oakland to be exact) prototype. It can handle 16 cars according to the manufacturer and hence it might work for me if I can get around the 4 track layout. Frankly this is more expensive than the Sylvan and is probably of limited availability since isn't part of the regular Searail line anymore.
Given the above it looks like I am left with the last alternative. This isn't good news since I would have preferred another alternative. But let's see what this option entails.
First I need a design to use. From what I understand, there are three three-track carfloats in operation in the Port of New York. One is 290' by 41' and the other two are 360' x 41'. It would be great if I had access to some drawings of either or both versions. Right now I don't. In either case I would probably need to hand lay the turnouts on both the carfloat and the apron it docks with. That turnout would need to be cut so that the frogs are on the car float and the points are located on the apron. Furthermore I would need some kind of jig to make sure that both aprons and the 4 carfloats in need to make (at least initially) have the turnouts cut in the identical place and that the track is properly alligned so that any car float will match either apron. I have never handlaid track, much less a turnout but I have already decided that, if I go the scratch-building route, I'll use a Fast-Trax #6 turnout jig to build the turnout. That still leaves the jig for cutting the turnout and alligning the track to be figured out and created.
The other thing I would need to do was to decide what materials to make the carfloats from. It has been suggested that I make the hull either entirely of wood or from foam and plastic card. Foam has some appeal as it is easily shaped though the process can be messy and would require that I wear some kind of mask to prevent breathing in that stuff. Foam is also lighter than most woods but it doesn't have the strength or durability of wood. That would also be important since the carfloats wil serve as staging on my layout and hence be subject to being moved and stored abd reused at some later time to simlate movements between the 65th Street Yard and Geenville Yard and back.
Frankly I don't look forward to doing it myself but If I have to I will. To bad I don't have a buddy who lives near by and is into N-Scale and could help me or show me how to get it done. Any volunteers?
Irv