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So I though I'd go ahead and do a demonstration to fully illustrate both woodland scenics and the common harware store material
I have both products here, for a side by side comparison. The WS product is a fine grain Styrofoam, where the beads are more compact and tighter fitting. The hardware store material is a large grain, loosely packed. i didn't do any density measurements.
They're both smooth where they have been cut [hot wire, no doubt], rough where they have been broke.
Here's the roughage that comes off either one as it is roughed up. The common hardware product looses beads easier, but they are larger. The WS product is more resistant to shedding, but as you can see, beads can be brushed off - a finer bead, more likely a clump. Either way, a vacuum solves both cases.
Here's the secret to cutting this material: A good sharp razor knife. I realize the industry standard is a hot wire knife, but this method releases polystyrene gas, which will indeed do quite a number on your body - you're ingesting gaseous plastic, if you breathe it in! Cutting and breaking is much healthier for us all.
The woodland scenics product surprisingly does worse under the knife than the big box product. Whereas the box on the left is mostly smooth, the block on the right is covered in little fuzzies. It makes sense, of course, seeing as how there's more edges that have to be cut, and some of them drag instead of being sliced.
The real impact is best expressed when we get to the relative cost of one foam versus another.
My 2"x6"x8' foam board cost $2.99 from Home Depot
My LHS sells the full line of WS Foam boards.
- Product Cost Volume Price per Volume
- 6"x2"x96"(HD) $2.99 1152in3 $0.00259
- 24"x12"x0.5" $4.99 144in3 $0.03465
- 24"x12"x1" $5.99 288in3 $0.02079
- 24"x12"x2" $10.99 576in3 $0.01907
- 24"x12"x3" $13.99 864in3 $0.01619
- 24"x12"x4" $15.99 1152in3 $0.01388
Now I'm not going to tell you how to spend your money, but I dare say it becomes obvious why I learned to take my lessons using WS products and applied these lessons to what is most widely available. I basically get 5 times as much volume per dollar at the big box than I do from WS. I'll take those and use them on other things!!
And now we get to the use of this product.
If you look at woodland scenics scenery system, they assume you will cover your foam with plaster cloth and then use plaster-cast rocks on top of the plaster cloth. In other words, the foam is all just a large support structure. Track is on roadbed, though in some areas it will come down ot the foam surface itself. I don't foresee any issue with it, either way.
I will say this much: the inclines are worth every penny you pay for them. There is simply no easier way to make a nice smooth grade.
In the corner I have a large heater/airconditioner. I have decided to put a large removeable moutain in front of it.
I would not normally use any WS product, but seeing as how i got the profile boards for this demonstration [$9.99; I was not about to buy somethigng I could get at a much better price elsewhere!], I'll use them. Lots of shaping left, and then there's the hardshell to put over the foam.
That'll be it for now